US Customer Orders Complete Wire Hanger Electrostatic Powder Coating Plant with Spraying and Drying Line

A leading United States hanger manufacturer has placed an order for a complete wire hanger electrostatic powder coating plant, designed to deliver high-volume, uniform surface finishing with outstanding production efficiency. The order covers a full turnkey production line built around three core modules: a thermoplastic powder spraying apparatus, a high-capacity spraying chamber, and a large-volume drying oven. This integrated configuration enables the customer to coat up to 96,000 hangers within a single eight-hour shift, providing a highly productive and dependable solution for continuous, large-scale manufacturing.

The plant applies advanced electrostatic powder coating technology to ensure every hanger receives an even, durable, and aesthetically consistent finish. Thermoplastic powder is atomized and charged by a high-pressure electrostatic generator, then deposited onto the metal surface before being cured in the drying oven. This process delivers superior corrosion resistance and long-lasting surface quality compared with conventional liquid painting methods.

The spraying chamber is engineered for high throughput, processing approximately 1,000 hangers per cycle with a cycle time of just 15 minutes. This translates to roughly 32,000 hangers per eight-hour shift. The drying oven further amplifies overall output, featuring a generous loading volume of 8 m³ and processing around 3,000 hangers per 15-minute cycle, equivalent to 96,000 hangers over a full eight-hour shift.

• High-capacity output: up to 96,000 hangers coated per eight-hour shift for maximum productivity.
• Precision electrostatic coating: high-pressure electrostatic generator ensures uniform, durable powder adhesion.
• Flexible configuration: modular design allows 2-3 sets of spraying apparatus and chamber to match production scale.
• Adjustable drying oven: oven dimensions can be tailored to the customer's specific requirements.
• Energy-efficient design: low power consumption of 0.1 kW for the spraying apparatus and 3 kW per chamber set.

This project demonstrates our capability to deliver complete, integrated surface-finishing lines for the wire hanger industry. By combining high-pressure electrostatic spraying technology with large-capacity drying solutions, the plant offers a reliable, scalable, and energy-conscious coating process. The U.S. customer benefits from a turnkey system that maximizes throughput while maintaining consistent coating quality, establishing a solid foundation for expanded production and long-term operational efficiency. The complete line is delivered with full technical documentation and installation guidance, allowing the customer to begin high-volume coating operations with minimal setup time and smooth commissioning.